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Process Technician

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Process Technician

This online course provides an intensive overview of the skills needed to become a process technician. You will learn a wide variety of skills, including math, inspection, safety, machining, quality, electrical systems, automation, mechanical systems, motor controls, fluid systems, and joining.

$2,195.00 (USD)

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schedule
                                165 Course Hrs
                            

                                Code
                                    GES771
                            
calendar_today
                                12 Months
                            
grid_onOpen enrollment
speedSelf paced

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Overview
Objective
Syllabus
Requirements
Prerequisites
Instructor
FAQs

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855.520.6806

Overview

Objective

What you will learn

Troubleshooting
Six Sigma, 5S, Lean, and TPM
Inspection Methods
PLC Communication and Programming
Electrical, Mechanical, and Fluid Systems
Robot Maintenance and Installation
Fabrication and Assembly Processes

How you will benefit

Prepare for a career as a process technician, manufacturing technician, process engineer, equipment engineer, or lab technician
Gain confidence in your ability to perform your job
Get the education you need in a self-paced, online format
Enrolled students are invited to attend our exclusive annual virtual National Apprenticeship Week events, featuring live webinars, workshops, and employer interactions

Syllabus

Electrical Systems
1. Electrical Units 101
2. Safety for Electrical Work 111
3. Introduction to Circuits 201
4. Introduction to Magnetism 211
5. DC Circuit Components 221
6. NEC® Overview 231
7. AC Fundamentals 241
8. Electrical Instruments 251
9. Electrical Print Reading 261
10. DC Power Sources 271
11. AC Power Sources 281
12. Conductor Selection 291
13. Series Circuit Calculations 301
14. Parallel Circuit Calculations 311
15. Battery Selection 321
Fasteners
1. Intro to Fastener Ergonomics 130
2. Properties for Fasteners 200
3. Introduction to Fastener Threads 221
4. Overview of Threaded Fasteners 231
5. Tools for Threaded Fasteners 235
6. Overview of Non-Threaded Fasteners 241
7. Understanding Torque 245
8. Threaded Fastener Selection 255
Hydraulics and Pneumatics
1. Introduction to Fluid Systems 101
2. The Forces of Fluid Power 201
3. Safety for Hydraulics and Pneumatics 211
4. Introduction to Pneumatic Components 231
5. Fittings for Fluid Systems 251
6. Preventative Maintenance for Fluid systems 261
7. Pneumatic Power Variables 311
8. Pneumatic Power Sources 312
9. Hydraulic Schematics and Basic Circuit Design 342
10. Pneumatic Control Valves 351
11. Pneumatic Schematics and Basic Circuit Design 352
12. Actuator Applications 361
13. Contamination and Filter Selection 381
Inspection
1. Basic Measurement 101
2. Calibration Fundamentals 111
3. Basics of Tolerance 121
4. Blueprint Reading 131
5. Hole Standards and Inspection 141
6. Thread Standards and Inspection 151
7. Surface Texture and Inspection 201
8. Interpreting Prints 231
9. Introduction to GD&T 301
10. In-Line Inspection Applications 381
Lean
1. Lean Manufacturing Overview 101
2. Continuous Process Improvement: Managing Flow 124
3. Continuous Process Improvement: Identifying and Eliminating Waste 125
4. Total Productive Maintenance 141
5. 5S Overview 151
6. Intro to Six Sigma 171
7. Troubleshooting 181
8. SPC Overview 211
9. Metrics for Lean 231
10. Process Flow Charting 241
11. Strategies for Setup Reduction 251
12. Six Sigma Goals and Tools 310
Mechanical Systems
1. Introduction to Mechanical Systems 101
2. Safety for Mechanical Work 111
3. Forces of Machines 121
4. Power Transmission Components 201
5. Mechanical Power Variables 202
6. Lubricant Fundamentals 211
7. Bearing Applications 221
8. Spring Applications 231
9. Belt Drive Applications 241
10. Gear Applications 251
11. Gear Geometry 261
12. Clutch and Brake Applications 271
Metal Cutting
1. Safety for Metal Cutting 101
2. Metal Cutting Fluid Safety 231
Motor Controls
1. Relays, Contractors, and Motor starters 201
2. Control Devices 211
3. Distribution Systems 221
4. Limit Switches and Proximity Sensors 231
5. Introduction to Electric Motors 301
6. Symbols and Diagrams for Motors 311
7. Logic and Line Diagrams 312
8. DC Motor Applications 321
9. AC Motor Applications 322
10. Specs for Servomotors 330
11. Solenoids 331
12. Reversing Motor Circuits 341
13. Reduced Voltage Starting 370
14. Acceleration Methods 385
PLCs
1. Introduction to PLCs 201
2. Hardware for PLCs 211
3. Basics of Ladder Logic 221
4. Numbering Systems and Codes 222
5. PLC Inputs and Outputs 231
6. Basic Programming for PLCs 241
7. PLC Counters and Times 251
8. Hand-Held Programmers of PLCs 280
9. PLC Diagrams and Programs 300
10. Overview of PLC Registers 305
11. PLC Program Control Instructions 310
12. Math for PLCs 200
13. Sequencer Instructions for PLCs 330
PLCs: Siemens
1. Basics of Siemens PLCs 200
2. Siemens PLC Hardware 210
3. Numbers, Codes and Dara Types for Siemens PLCs 220
4. Siemens PLC Inputs and Outputs 240
Siemens Human Machine Interfaces 250
1. Siemens SIMATIC Modular PLCs 260
2. Siemens PLC Programming Concepts 270
3. Basic Ladder Diagram Programming for Siemens PLCs 280
4. Basic Function Block Diagram Programming for Siemens PLCs 290
5. Ladder Diagram Timers and Counters for Siemens PLCs 300
6. Function Block Diagram Timers and Counters for Siemens PLCs 310
7. Additional Ladder Diagram Instructions for Siemens PLCs 330
8. Siemens SIMATIC S7-1200 PLCs 340
9. Siemens SIMATIC S7-1500 PLCs 350
10. Siemens Safety Integrated for Factory Automation 360
Quality
1. ISO 9001:2015 Review 122
2. Approaches to Maintenance 131
3. TS 16949:2009 Overview 221
Robotics
1. Robot Troubleshooting 331
2. Robot Maintenance 355
3. Robot Installations 370
Safety
1. Introduction to OSHA 101
2. Ergonomics 102
3. Personal Protective Equipment 111
4. Noise Reduction and Hearing Conservation 121
5. Respiratory Safety 131
6. Lockout/Tagout Procedures 141
7. SDS and Hazard Communication 151
8. Bloodborne Pathogens 161
9. Walking and Working Surfaces 171
10. Fire Safety and Prevention 181
11. Flammable/Combustible Liquids 191
12. Hand and Power Tool Safety 201
13. Safety for Lifting Devices 211
14. Powered Industrial Truck Safety 221
15. Confined Spaces 231
16. Environmental Safety Hazards 241
17. Machine Guarding 271
Shop Essentials (Applied Mathematics)
1. Math Fundamentals 101
2. Math: Fractions and Decimals 111
3. Units of Measurement 112
4. Algebra Fundamentals 141
5. Geometry: Lines and Anges 151
6. Geometry: Triangles 161
7. Geometry: Circles and Polygons 171
8. Trigonometry: The Pythagorean Theorem 201
9. Trigonometry: Sine, Cosine, Tangent 211
10. Trigonometry: Sine Bar applications 221
11. Statistics 231
Supervisor Essentials
1. Essentials of Leadership 100
2. Managing Performance: Best Practices 130
3. Managing Performance: Corrective Actions 135
4. Basics of Manufacturing Costs 140
5. Conflict Resolution Principles 150
6. Conflict Resolution for Different Groups 155
7. Team Leadership 160
8. Personal Effectiveness 190
9. Managing the Diverse Workplace 210
10. Harassment and Discrimination 215
11. Performance Management and the Law 230
Welding
1. Overview of Soldering 271
Workforce Essentials
1. Essentials of Communication 115
Virtual Labs/Simulations (optional)
1. Hand and Power Tool Safety
2. Safety Awareness in Manufacturing
3. Fire Safety
4. Lockout Tagout Procedures
5. Rigging Equipment Safety and Inspection
6. 5S and Hand Tool Identification
7. Inspecting Groove Width
8. Inspecting Thread Sizes
9. Inspecting Depth
10. Inspecting Inside Diameter
11. Inspecting Outer Diameters I
12. Inspecting Outer Diameters II
13. Voltage Checks for a Variable Frequency Drive Panel
14. Testing an AC Induction Motor with Multimeter
15. Assembly with Mechanical Fasteners

Requirements

Prerequisites

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FAQs

What is the average salary of a process technician?

According to Indeed.com, the average salary of a process technician in the United States is $56,333.

What is advanced manufacturing?

According to Manufacturing.org, advanced manufacturing refers to the use of innovative technologies to create new and existing products.

Does this course prepare you for a certification?

No.

What specific skills in advanced manufacturing will I learn in this course?

Equipment Operation and Maintenance: Process technicians need to be adept at operating and maintaining a variety of advanced manufacturing equipment, including Programmable Logic Controller (PLC’s), robotics, and automated systems.
Automation and Robotics: Understanding the principles of automation and robotics is increasingly important as these technologies become more prevalent in advanced manufacturing.
Technical Drawings and Schematics: The ability to read and interpret technical drawings, blueprints, and schematics is vital for understanding equipment functionality and troubleshooting issues.
Process Control Systems: A solid understanding of process control systems, including sensors, controllers, and feedback loops, which is essential for monitoring and optimizing manufacturing processes.

Does the course include a focus on quality control and process improvement techniques?

Yes, this course covers lean manufacturing, Six Sigma, and ISO 9001.

How is advanced manufacturing different from traditional manufacturing, and does the course cover these differences?

In traditional manufacturing, a process technician focuses on manual monitoring and control of equipment with limited automation, relying heavily on routine checks and physical adjustments. In advanced manufacturing, the role shifts to managing highly automated, data-driven systems, using sensors, software, and real-time analytics to optimize production processes with greater precision and efficiency.

This course comprehensively covers the role shift to advanced manufacturing.

How will this course prepare me for a specific role in advanced manufacturing?

This provides you with the information and virtual hands-on training in simulations to prepare for a role as a process technician or production technician in a manufacturing environment.